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The growing direction of the microcracks and macrocrack were determined experimentally and predicted using the critical plane approaches.
Residual stress profiles of an AISI 52100 steel inner race machined by hard turning and grinding were used to evaluate fatigue damage using the critical plane approach.
The strain localization is assumed to be associated with formation of a macrocrack the orientation of which is defined using the critical plane approach.
Theoretical predictions of the damage plane were conducted using the critical plane approaches, either based on stress analysis or strain analysis (Findley, Smith Watson Topper, Fatemi Socie, Wang Brown Miller, etc).
After obtaining the controlled stress states at the critical welded joint, the fatigue crack initial life is evaluated by using the critical plane method and the linear cumulative damage theory.
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The energy-based parameters PHC and VF give satisfactory life predictions when the maximum damage plane is used for the critical plane.
It is found that both parameters can correlate test data within an acceptable accuracy irrespective of which plane is used for the critical plane.
The hypothesis of the gear failure mode Tooth Interior Fatigue Fracture (TIFF), i.e. a fatigue crack is initiated in the interior of the tooth, is analysed by numerical simulations using FEM and the critical plane fatigue initiation criterion according to Findley.
It combines elastic plastic finite element (FE) analyses, multiaxial fatigue crack initiation models used together with the critical plane concept, fatigue damage summation calculations, and comparison of results from numerical analyses and experiments.
Numerous load cases incorporating mean stress have been evaluated using the Gerber criterion on the critical plane.
The authors used the approach connected with the critical plane in the presented model.
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