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Besides that, the separation heights of other cutting direction are positive.
The separation heights of {100}<001> and {111}<11-2> cutting directions are the largest in all six cutting directions.
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The separation height of {111}<100> cutting direction is smaller than the {100}<011> cutting direction, and the separation height of {110}<1-10> cutting direction is in the middle of them.
At different cutting direction, the separation height and recovery height are displayed in Fig. 12.
The surface quality does not get worse when the UCT is similar as the separation height.
The recovery height of six cutting directions is also different and is smaller or equal to the separation height.
When the UCT is larger than the separation height, more material would be removed in extruding mechanism.
It is the separation layer and its average height related to the bottom of cutting tool edge is the separation height ( {h}_s ).
Thus, the separation height with the UCT of 5 nm which is equal to the tool edge radius could be simply seen as the minimum UCT.
Comparing the Fig. 2e and Fig. 3b, the separation height of the 2.5 nm tool edge radius is smaller than that of the 5 nm tool edge radius.
The separation height relates the minimum uncut chip thickness of the material to be removed with a tool edge radius of 5 nm [22].
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Justyna Jupowicz-Kozak
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