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However, an important problem in the design and the production of such tools is their mechanical behaviour, in particular the strength of joining techniques which is crucial in the aim of achieving the high required reliability of tools.
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The effects of forming parameters on the tension strength of the joined tubes and the joining mechanism are investigated.
The mechanical stability of the joints is dependent on many parameters including the strength of the joining technique and nature of assembled materials (Fujita and Mizuno 2007).
It was also shown that there is no correlation between the standardized surface roughness parameter R a and the shear strength of the joining.
The strength of the join was analyzed by tensile-shear test.
Single-lap shear bonding tests were employed to compare the strength of adhesively joined titanium alloy anodized to different voltages.
The brazing process was optimised and the shear strength of the joined samples resulted to be comparable to the interlaminar shear strength of the C/C composite.
The measured four-point bending strength of the joined samples was between 120 and 170 MPa (approx. 60% that of the starting material).
However, after 30 thermal cycles between 1000 °C and room temperature, the average shear strength of the joined samples dropped to 14.2 MPa since the crack size was beyond the tolerance of the joint.
Results of the thermal shock test showed that the average shear strength of the joined samples increased from 17.9 MPa to 32.6 MPa after 50 thermal cycles between 800 °C and room temperature, which was primarily attributed to the toughening effects of microcracks.
Grout was also used to fill the hairline spaces between columns, which were grooved to increase the strength of the joins.
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