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More importantly, much higher stresses are observed in MD simulation of machining because of the strain rate effect.
In general, the flow stress models used in computer simulation of machining processes are a function of effective strain, effective strain rate and temperature developed during the cutting process.
A computer-aided engineering software has been developed for simulation of machining process and determination of kinematics of the tool electrode from the point of view of accuracy of required shape of workpiece.
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The validation work was carried out over a period of more than a year to establish the robustness to the seasonal changes and daily changes in order to improve the accuracy of the thermal simulation of machine tools.
The architecture of the virtual machine tool and numerous examples of simulations of machining process performing on multi-axis/multitasking are visualized.
The results also offer scope for enhanced validation of machining simulations and future development of multiscale models of machining.
Machining is the process of material removal by chip formation, in which the applied fundamentals in modeling of the machining characteristics for simulation of the machining processes vary depending on the workpiece material properties.
Corresponding to the three categories of workpiece materials, the modeling of the machining characteristics for simulation of the machining processes have also been developed based on the fundamentals in three categories: continuum mechanics, micromechanics, and molecular dynamics, respectively.
This chapter shows how as the workpiece materials changed from ductile materials to composite materials and then to brittle materials, and the applied fundamentals in modeling the machining characteristics for simulation of the machining processes changed accordingly, from continuum mechanics to micromechanics and then to molecular dynamics.
The results of machining experiments verified those of the simulation.
In combination with the object-oriented Model-View-Control design pattern, the CNC-FB architecture supports the design framework, in which simulation of the machining becomes natural and inherent part of the design process, with seamless transition from simulation to actual machining.
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