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Significant out-of-plane shape errors are observed, with amplitudes ∼75 times the laminate thickness.
Previous studies have demonstrated that the main cause of surface shape errors in these orbits is temperature variations [3].
The design is formulated as a multi-constrained optimization problem with a least square objective function to minimize structural shape errors.
However, there are dimensional and shape errors of microchannels because of forming limitation such as spring back of thin sheets after stamping.
Results are compared to Classical Lamination Theory predictions which are shown to be inadequate in predicting shape errors that require changes in Gaussian curvature.
Through these studies, it is determined that thickness variations between the top and bottom plies have the most pronounced effect on shape errors.
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Besides, assembly process considering dimensional error, shape error and assembly error are comprehensively summarized as well.
A method of diminishing the shape error of membrane mirror is proposed in this paper.
Small deformation of the membrane mirror with greatly reduced shape error is sequentially achieved.
However, distortion caused by the welding heat will produce shape error in BPPs.
The proposed research provides an effective alternative to standard FEA for shape error analysis of functional surface.
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