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The preventive maintenance strategy consists in carrying out an imperfect maintenance as a part of the setup activity at the beginning of each lot production, while a major maintenance (overhaul) is undertaken once the proportion of defectives in a rejected lot reaches or exceeds a given threshold.
Standard processing times for each operation and setup times for each machine setup activity are known.
If the machine requires same setting for two consecutive periods, no setup activity for such machines is performed.
Once an individual product runs out of stock, a major setup activity for the entire product family, i.e. the setup of a complete block, is induced.
This specification may involve first-time system setup, activity selection, and detailed activity and prompt specification, processes in which ICPs would be called to translate their care expertise into system instructions.
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Setup activities may cause wastage in machine capacity and extend job lead time.
As well as eliminating setup activities, jobs with sequence-dependent setup times should be scheduled efficiently so as to reduce setup times.
Activation costs refer to the costs induced by the energy consumption, equipment maintenance, setup activities or labor requirement which occur whenever a station is used.
Many experimental implementations have been made by industries and academic institutions in this research area: applications in remote maintenance, diagnostics, non-destructive testing, repairing and setup activities represent the most meaningful examples carried out in the last few years.
Principally, the following types of setup activities can be distinguished.
Another type of setup activities can be referred to as family setup.
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