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An industrial prototyping machine generates a plastic-foam scale model, which he recarves by hand.
"We scanned it and fixed it a little and then put it through a rapid prototyping machine," he said.
The Wedgwoodn't Tureen was designed on Rhino 3D and FreeForm software and sent to a ZCorp 510 rapid prototyping machine that "printed" the piece out of artificial bone.
And it would be the first such feature to show facial expressions created via a rapid prototyping machine, a 3-D printer that produces objects instead of paper.
After 300 to 600 generations of evolution and fine-tuning, the computer sent the design to a prototyping machine, used by manufacturers to build test models of product designs, to build the robot.
A 360-degree laser scanner captured precise three-dimensional measurements of the real Mr. Schwarzenegger and then translated the data into a model of the character made by a rapid prototyping machine, a sort of printer that cranks out 3-D physical objects rather than simply documents.
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The contest is meant to accelerate work in the field of robotics by prototyping machines that can work effectively and autonomously in extreme emergencies, like the failure of a nuclear power plant.
As prototyping machines, they are designed for the lowest common denominator of performance.
Most rapid prototyping machines accept the.STL format as the universal format of the geometric model, where the substance of the.STL format is essentially a triangular model.
DDM uses a combination of computer-aided design (CAD) and computer-aided manufacturing (CAM) as well as computer codes designed to interface with advanced 3-D additive manufacturing prototyping machines to produce a desired component (Yan and Gu 1996).
The actual rapid prototyping machines are still expensive, Mr. Meyer said, adding that his company had six ranging in cost from $50,000 to $200,000.
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