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A new oil condition sensor was designed and fabricated.
The oil condition sensor could also detect water condensation and antifreeze contamination in engine oil.
More importantly, the charge dissipating mechanism under water and oil condition is revealed.
The traditional understanding of PVT behavior of conventional oil is rather different under foamy oil condition.
The results show that total pressure increase significantly when temperature reached 250°C-280 °C under the single heavy oil condition.
These results indicate that the sensor can be a useful supplementary tool for fast and cost-effective engine oil condition monitoring.
The values predicted from the absorption spectra show high correlation with reference values of the oil condition parameters determined in a laboratory according to appropriate standards.
The experimental results show that both water contamination and deterioration processes in mineral oil lead to an increased thermal conductivity indicating the potential of thermal conductivity sensors in the field of oil condition monitoring.
We used partial least squares (PLS) regression to construct calibration models for the prediction of significant oil condition parameters, like oxidation, sulfation, water content and viscosity, from the obtained spectra.
Having operators and machinists equipped and trained in the use of simple vibration instruments, oil condition monitors, and laser temperature guns will significantly increase the reliability of general purpose equipment through the implementation of an effective predictive maintenance program.
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