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Although significant differences in tool life performance exist between belt and bob polishing methods, both are capable to meet the requirements of minimum workpiece surface coverage if "optimised" operating parameters are employed.
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In addition to the minimum uncut chip thickness, there is a cutting thickness between hmin and re that optimizes workpiece surface integrity and not only forms the chip completely.
Furthermore, surfaces obtained with these tools when employing cooling media (chilled air for belt polishing and minimum quantity of lubricant (MQL) for bob polishing) showed compliance with the tight requirements of industrial standards for workpiece surface integrity (metallurgical damage and residual stresses).
It is positive when particles approach towards the workpiece surface.
The analysis shows that the workpiece surface to be machined consists of flat and circular surfaces.
Open image in new window Fig. 14 Angle between workpiece surface normal and cutting tool axis.
Open image in new window Fig. 13 Section profile size of the workpiece surface.
(c) Velocity distribution on the plane, 1 μm from the workpiece surface, straight-flow nozzle.
The resulting workpiece surface, then, was PVD TiN coated.
Rubbing contact between abrasive grits or cut down chips and workpiece surface caused formation of indentations.
(d) Velocity distribution on the plane, 1 μm from the workpiece surface, focusing-flow nozzle.
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