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The S/N data analysis (Fig. 6) also suggests the same levels of the variables (A2, B2, C1, and D2) as the best levels for minimum dimensional deviation in WEDM process.

Investigations were performed to optimise the design and SLM process parameters required to create the releasing MCs with minimum dimensional deviation to allow a controlled dosing of the drugs, while considering the process impact on the surface roughness and porosity of the builds.

As dimensional deviation is the "lower the better" type quality characteristic, from Fig. 6, highest S/N ratio corresponds to, second level of pulse on time (A2), second level of pulse off time (B2), first level of current (C1) and second level of wire speed (D2) provide minimum value of dimensional deviation.

As pulse off time increases, the dimensional deviation first decreases and then value of dimensional deviation is almost constant.

Hence, in case of rough cutting, to eliminate dimensional deviation or dimensional inaccuracy, this wire offset setting must be equal to dimensional deviation (D).

The dimensional deviation responsible for fitment of scaffolds was found maximum up to 1.3percentt where as dimensional deviation for pores were observed up to 7.5percentt.

Dimensional accuracies of laser cutting on polymers were examined by dimensional deviation of the actual value from the nominal value.

The experimental data for dimensional deviation are given in Table 3.

Table 13 ANOVA tables for MRR, dimensional deviation, gap current, machining time and GRG Parameter DOF Seq.

In order to study the significance of the process variables towards dimensional deviation, ANOVA was performed.

MRR, Dimensional deviation, Gap current and machining time were selected as quality targets.