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In order to produce a crushed material suitable for use as mill feed (100 percent of the pieces must be less than 10 to 14 millimetres, or 0.4 to 0.6 inch, in diameter), crushing is done in stages.
Open image in new window Fig. 1 Particle size distribution (PSD) of the mill feed.
This paper describes a methodology to monitor axial mixing in an IsaMill as a function of mill feed flow rate, mill tip speed and media load.
Open circuit crushing is often used in intermediate crushing stages or when the secondary crushing plant is producing a rod mill feed.
The percentage passing 425 microns has decreased from 81.33 % in the PSD of the mill feed to 53.97 % in the tailings indicating that the ball mill sufficiently liberated the copper minerals to produce the required sizes for froth flotation.
Results indicated that, effects of mill throughput rate, compartment length and mill feed size distribution on discharge rate function and effects of mill diameter and ball size distribution parameters on breakage rate function could be reflected using the industrial scale data directly.
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