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The optimal fixturing model developed includes a material removal strategy that enables one to calculate the shape and dimensions of the machined hole surface.
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This paper presents a generalized process simulation and optimization strategy for 2 1/2 axis milling operations to increase Material Removal Rate (MRR) while avoiding machining errors.
A special focus was made on the material removal modes and tool wear mechanisms dominating the bi-material interface consumption (BIC) with respect of investigating strategies used.
Vanish, manufactured by Reckitt Benckiser, was praised for a "money removal strategy" that was "nothing short of genius".
material removal rate.
a-d Material removal rate (mg/min).
However, results from experiments with spray-formed disks and with disks using a different forming strategy imply that the material flow combined with material inhomogeneities are the physical causes for dishing rather than the partition of material removal.
The microscale material removal mechanism was discussed.
However, too dense paths cause excessive material removal in lower removal regions deteriorating the form convergence.
Finally, the resulting material removal is extremely low.
The material removal rate obtained ranged between 0.0148 and 0.0359 mm3/min.
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