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The material deformation behavior in microforming, however, is different from the one in macroforming.
In-depth study of material deformation behavior in microforming process is thus crucial for development of quality microparts.
However, the elastic recovery is not only associated with various tool parameters but also hard to predict accurately owing to the complex material deformation behavior.
These include issues related to the accuracy of life estimation curves, damage calculation models, and/or the modeling of material deformation behavior.
A modified version of the Fatemi-Socie parameter was used to calculate fatigue damage, while different analysis procedures were implemented to study the effect of transient material deformation behavior and crack initiation definition on life estimation accuracy.
It is found that the conventional material model is not applicable in simulation of the material deformation behavior and evaluation of the interfacial friction in micro-extrusion processes due to the size effect.
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The size effect on material deformation behaviors are characterized by grain size, part feature size, forming material size and interfacial condition.
For the usage and shaping of engineering parts of nanocrystalline (NC) materials, deformation behavior at both the service temperature and the forming temperature is necessary.
Scratching technique has shown that often materials' deformation behavior, when faced with a sharp tip, is a strong function of the tip attack angle, normal load, scratching velocity and temperature.
Successful modeling of a material's deformation behavior is dependent on the development of realistic constitutive models that can mimic the actual response of the material of interest.
Material surface deformation behavior, which plays a significant role on interfacial friction, needs to be investigated in development of micro metal-formed parts.
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