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EDS analyses have been conducted on the selected machined samples for measuring the transferred alloying elements from tool material and powder mixed dielectric.
From the analysis, current, pulse on-time and tool material have found to be the most decisive factors for MRR, while current, pulse on-time, tool material and powder particles for TWR.
The results showed that peak current, pulse on-time, and tool material significantly affects the Material Removal Rate (MRR) while peak current, pulse on-time, tool material and powder materials affected the Tool Wear Rate (TWR).
The analysis of the experimental observations highlights that the current, pulse on-time and tool material have found to be the most decisive factors for MRR, while current, pulse on-time, tool material and powder particles for TWR.
From Fig. 4 a-e), results indicated that current, pulse off-time, tool material and powder particles have the significant effect on TWR, while pulse on-time has the negligible effect.
In the present study, the quadratic models for Material Removal Rare (MRR) and Tool Wear Rate (TWR) have been developed for inter-relating the machining parameters: current, pulse on-time, pulse off-time, tool material and powder particles in the PMEDM process for Inconel-800.
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XRD result shows the good affinity between substrate material and powders and the formation of intermetallic compounds like TiN, Ni3Ti, and Ti3AlN which improve the micro-hardness properties of the cladded layer.
The results derived can be used for evaluation of powder metallurgy materials and the subsequent quantitative stochastic design as well as stochastic optimization of powder materials and powder processing.
The air velocity that maximized the powder charge depends on the pipe material, diameter and powder loading.
Optimal combinations of input parameters are current 1 amp, pulse on-time 0.98 μs, pulse off-time 0.03 μs, tool material 0.31 and powder particles 0.64.
The feasibility of a hybrid additive manufacturing (AM) method combining material extrusion and powder bed binder jetting (PBBJ) techniques for fabrication of structures made of silicone (polysiloxane) is investigated in this paper.
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