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Assembled instrument panels are carried to the main assembly line by automated guided vehicles, engines flow from the assembly area in perfect coordination, different parts required to customize each vehicle are preassembled into kits and arrive just when they are needed.
The various subassemblies then are taken to the main assembly line, where final integration takes place.
It is based on the so call "fishbone plant", a short main assembly line where Sub Assembly Lines are linked.
The novelty in this model is inclusion of the assignment of parts to suppliers to form kits that are then delivered to the main assembly line.
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As a rule, there are two main assembly lines, body and chassis.
It is also building a $400m engine plant in West Virginia, and expanding its main assembly lines in Kentucky so that they can build 500,000 cars a year (from 380,000).
The company will use Long Beach to make the most varied versions of the 737 -- a business version of the jet and a combination passenger and cargo version commissioned by the Pentagon -- so that its main assembly lines outside Seattle can focus on stamping out similar types for the world's airlines.
There are three main assembly lines viz.
The main assembly production line is equipped with a conveyor.
Large manufacturing assembly plants with sub assembly lines, sequenced material deliveries, and batch driven primary manufacturing operations often struggle with coordinating their sequenced part manufacturing and kitting operations with the dynamic constraints of the main final assembly line.
On our visit the main plant manufacturing facility assembly line, which builds equipment like the Terra Gator, was shut down for reorganization and improvement.
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