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It is often desired to increase the machining rate to improve productivity while maintaining the desired surface integrity.
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Highest machining rate is obtained corresponding to Ton: 118 µs; Ip: 150 A; Toff: 35 µs; SV: 30 V.
Taking into account the major technological importance of this subject to the production of functional and structural components used in high performance systems, it is often desired to estimate the machining rate for productivity while maintaining the desired surface integrity.
The inherent disadvantage of EDM is low machining rate and inferior machined surface.
Singh and Maheshweri (2006a, 2016b) investigated the innovative materials using fine powder particles of silicon carbide in the dielectric fluid with the achievement of better machining rates as compared to simple EDM.
Machining rate decreases with increase in value of Toff from 35 to 45 µs as shown in Fig. 2b, c.
In this process the machining rate is independent of the work material hardness as the machining is not due to physical contact between work material and tool.
In the present study, the goal is to find optimal parameter settings that maximize the overall desirability function for higher machining rate and minimum surface roughness value.
Reponse surface graph shows that the machining rate increases with increasing value of Ton and Ip.
But its applications are limited because of the slow machining rate and poor surface finish.
The generation of high discharge energy causes high machining rate but result in poor surface finish.
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