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Electro discharge machining (EDM) technique, a noncontact machining process, is applied for processing nonconductive ceramic ZrO2 using assisting electrode.
Another very significant aspect of the machining process is mechanical and physical characteristics of the machined material including its heat treatment.
For instance, the amplitude of the axial spindle errors are in the order of tens of nanometers, which does not mean the amplitudes of corresponding spatial frequencies of the machined surface are also in this order, because the machining process is quite complex and the influence of many other factors such as cutting damping also needs to be considered.
The machining process is dependent on the material characteristics and the cutting parameters.
For this purpose, non-stationary computational model of machining process is defined.
The dimensional error transmission within the machining process is quantitatively described in this model.
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So new non-conventional machining process are introduced to machine difficult to machine materials.
Second, the machining process was divided into three parts including sparking, horizontal feeding and vertical feeding.
Electrical discharge machining process was selected to machine MMC as it is difficult to machine by conventional machining.
The influence of the cutting tool material on the machining process was evaluated.
A high-speed machining process was selected as a case study.
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