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By using finite element method, the Reynolds equation is solved numerically and the vortex torque in the presence of machining errors and surface roughness is calculated.
In this paper, a comprehensive architecture of test-bed for machining and errors prediction Virtual Machining and Measuring Cell (VMMC) is built which can simulate the machining process, measuring process, predict the machining errors and so on.
We propose a feedrate adjustment rule that automatically controls the tool motion at feedrate-sensitive corners based on a bisection method, thus limiting the maximum machining errors and improving the machining accuracy.
These deformations are a major source of quasi-static machining errors and are thought to be related to temperatures and temperature gradients within the machine structure.
Although, the result of this CAD-based inspection can be used to accept or reject the machined part, it does not provide the correct information required to study the machining errors and their behaviour.
An iteration toolpath compensation algorithm is designed to decrease machining errors and avoid unwanted interference by modifying the toolpath.
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Open image in new window Fig. 17 Comparison of machining errors with compensation and no compensation.
The actual cut depth in the next iteration is the actual cutting depth plus machining errors in the previous iteration, and recalculates the milling force, tool deformation, and machining errors.
Considering the desired tolerance envelope of the part, an error decomposition technique is developed to model machining errors caused by the systematic and non-systematic errors in the machine tool.
These objectives are hydromechanical performance, aesthetic performance, kinetic performance, toughness, other performance, fairing, machinability, machining efficiency, surface quality, load of tools, processing cost, processing deformation, collision and interference, machining error, geometric moving error, program calculation error and calculation principal error.
δ, machining error.
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