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Static rigid force model is used to estimate cutting forces of sculptured surface in a straightforward way, without considering tool deflection, machine tool dynamic behavior and any vibration effects.
The current work outlines an approach to close the loop between process planning and machine tool dynamic modeling by addressing the problem of energy efficiency across the process design and realization chains, from the process settings and pallet configuration to the machine tool design and usage phases.
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The article presents methods of constructing a mathematical model closed to the process of non-free machine-tool dynamic system cutting at turning non-rigid shafts.
The basic theoretical principles to build a generalized mathematical model closed to the process on non-free machine-tool dynamic system cutting are substantiated herein.
Besides, due to the simple structure of ultra-precision flycutting machine tool, the dynamic error modeling is not needed in the DAD process, and the main error components can be directly turned into the errors in the cutting point.
For full realization of the feasible drive performance on machine tools, the dynamic behaviour of the entire mechatronic system must be analysed and optimized integrally during design of the machine.
This method not only increases the stiffness of the sensitive error component, but also changes the layout of the machine tool based on dynamic sensitivity analysis results.
The approach is structured in 4 major recursive steps that eventually ensure the accomplishment of the best trade-off between the machine tool static and dynamic behaviour, the process quality and the resulting economic efficiency.
Erkorkmaz et al. [9] carried out the error budget for the X Y stage of precision machine tool, where the geometrical error, dynamic error, servo error and thermal error were mainly regarded.
The developments of two compact machine tools exemplify the dynamic and accuracy enhancement by compact design and are described in the following.
Dynamic models of machine tool structures are essential instruments to evaluate structural performance in cutting operations.
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