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Moreover, low weld properties and brittle intermetallic compound phase formation in the joint can result in failure of the joint while in service.
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Therefore, the influence of six different common milling procedures on the diffusion weld properties has been studied by instrumented Charpy tests after a one-step and two-step low pressure welding process.
As a consequence of the relationship between welding current and arc voltage, weld properties and geometry can be predicted (Shoeb et al. 2013): welding with a high voltage produces a very wide bead with possible undercuts and a concave shape, and welding with too low a voltage produces a low-quality weld bead.
The joint design has effects on the welding parameters, which in turn influence the weld properties.
However, in some cases, studies have shown that the weld properties have been influenced only by the welding parameters.
Weld properties are defined by the factors determining the microstructural formation in the weld metal, which in turn determines the weld strength.
Al-Cu weld properties depend on the microstructure formed in the weld metal and along the adjacent sides of the weld seam.
The major parameters influencing the Al-Cu weld properties are welding speed, heat input and tool position.
Another consideration is the filler material; its properties and composition directly influence the weld properties.
However, the effect of different welding speeds on the weld properties remains an area of uncertainty.
The sheet thickness and welding time also showed significant contributions in changing the weld properties.
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