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The constitutive model proposed accounts for a continuous transition between the initial liquid state, the intermediate mushy state and the final solid state taking place in a solidification process.
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In a unidirectional solidification design problem, the solidification velocity and the liquid-side interfacial temperature gradient are of principle interest due to their effect on the morphology of the cast structure.
Competing self-organization between the solidification pattern and the convection pattern in a directional solidification environment is investigated theoretically and by phase-field simulations.
In addition, the shallow pool results in a directional solidification, with the crystals growing parallel to the axes of the ingot; this greatly improves the subsequent hot-forming operation.
It has been suggested that the use of a crucible cover can reduce the carbon impurity of multicrystalline silicon in a unidirectional solidification furnace.
A special insulated crucible susceptor in a directional solidification (DS) furnace was designed to preserve seed crystals during the melting process and to optimize the thermal field in the hot-zone during the seeded solidification process.
For the first time in a high solidification interval peritectic alloy, a quenched interface of both phases in contact with the liquid has been obtained.
However, the enhanced heat extraction inherent to the process results in a curved solidification front that may lead to non-axial growth of dendrites near the casting walls.
A low carbon steel chill was used in a unidirectional solidification experimental set-up in order to permit a wide range of dendritic spacings to be obtained along the casting.
We find that for ∆T < 707 K, the α-(Fe,Si) phase has a higher nucleation rate compared to that of the 1 13 phase, and it is a primary phase in a slow solidification process.
For ∆T > 707 K, the nucleation rate of the 1 13 phase is faster than that of the α-(Fe,Si) phase, resulting in a primary solidification of the 1 13 phase.
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