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High speed forming processes such as magnetic pulse forming are gaining interest in the sheet metal industry.
High speed forming is an important production method that requires specially designed HERF (high energy rate forming) machines.
The experimental approach is derived from an orthogonal cutting process, modified to a high speed forming and friction process by using an extremely negative rake angle.
The knowledge of reliable material parameters is an essential requirement for the numerical analysis and planning of forming processes, especially when using high speed forming processes in industry.
In order to eliminate the usage of specially designed HERF machines and to obtain the high speed forming benefits, the accelerator which can be adapted easily onto conventional presses has been designed and manufactured in this study.
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EMF technique is one of the high-speed forming methods, which including the transient eddy current and nonlinear dynamic analysis.
In addition, a high-speed crash testing machine with a specially designed high-speed forming jig was used for the high-speed punch-stretch tests.
The formability of deep drawing can be extended by combining it with a subsequent high-speed forming method such as electromagnetic forming.
The shear fracture is observed from SEM images of specimens tested in the biaxial stretch forming region under the high-speed forming condition.
With this high-speed forming process high-strength joints can be manufactured as interference fits, form fits, impact welded joints or a combination of these types.
The results show that the influence of decreased grain size at high-speed forming not only enhances material strength but also increases the probability of grain boundary fracture that could impair the formability.
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