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To investigate the effect of increased water vapor levels on thermal barrier coating (TBC) lifetime, furnace cycle tests were performed at 1150 °C in air with 10 vol.% water vapor (similar to natural gas combustion) and 90 vol.%.
With the goal of investigating the reported detrimental effect of water vapor on thermal barrier coating (TBC) performance, furnace cycle experiments were conducted in dry O2 and air with 10 and 50% water vapor at 1100 °C.
Furnace cycle testing of superalloy 1483 and X4 substrates with high velocity oxygen fuel (HVOF) NiCoCrAlYHfSi bond coatings and air plasma sprayed (APS) yttria-stabilized zirconia (YSZ) top coatings was conducted at 1100 °C in various environments.
The two methods consist, respectively, of a furnace cycle test and a burner rig test that differ in their configuration (disk relative to cylinder) and in their cycle time/rate.
Moreover, modifiers used during GFAAS stabilize the elements during the graphite furnace cycle and permits increase in the charring and atomization temperature allowing a better separation of the elements from interferences (Blake and Bourqui 1998).
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Three coatings of each type were furnace cycled to failure in 1 h cycles at 1150 °C to assess average coating lifetime.
Three coatings of each type were furnace cycled to failure to compare the average lifetimes obtained in dry O2, using the same superalloy batch and coating types.
The performance of thermal barrier coating (TBC) specimens with superalloy 1483 and X4 substrates and high velocity oxy fuel (HVOF -NiCoCrAlYHfSi bond coatings was evaluated in dry and wet air in 1 HVOF -NiCoCrAlYHfSi 1100 °C.
EPD alumina overlay on commercial-production TBCs retained its adhesion and structural integrity after 20 cycles of 1-hour furnace thermal cycle test at 1100 °C.
The influence of water vapor corrosion on the structural and mechanical properties of a Si/Mullite/BSAS EBC architecture was assessed by furnace thermal cycle testing (i.e.; 50 and 100 cycles, 2 h/cycles at 1300 °C in water vapor atmosphere).
The relative performance of GZO in furnace thermal cycle tests with and without CMAS was determined.
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