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High mass flux spray cooling is a good replacement of conventional cooling methods such as jet cooling and laminar cooling in metallurgical industries.
Along with the aforesaid advantage, the high mass flux spray also creates low residence time that leads to incomplete evaporation and as a consequence, the obtained heat transfer rate is not significant.
The solution to such difficulties is the use of high mass flux spray which generates high momentum droplets that penetrates the vapour film and almost excludes the film boiling affect.
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Spray tests were performed using a full cone spray circular nozzle (JX005, Ikeuchi Taiwan Co. Ltd. Taipei, Taiwan) with a diameter of 0.5 mm and a fixed cone angle of 50° to achieve the desired mass flux sprayed onto the test surface.
In this paper an experimental study has been carried out comparing the effects of the different fuels on the mass flow rate, momentum flux and spray visualization in non-reactive conditions with a conventional common rail system with a multi-hole injector and two different nozzle designs.
Several typical spray flux distributions were derived and the results indicated that the flux distribution changes significantly with even small pressure changes.
Thus, it was proposed that instability of the spray flux distribution should be considered in the pressurizer.
To keep dimensionless spray flux and drop penetration time constant, water addition time at three processing scales were 300, 442, and 700 s, respectively.
Both RIGICE04 and ICEMOD underestimated the heat transfer by a factor of 2 5 compared to MARICE; however, RIGICE04 applies a greater spray flux than the other two models.
The dimensionless spray flux approach of Hapgood et al. (Powder Technol. 141 (2004) 20) is extended to account for nonuniform spray patterns and allow for overlap of nuclei granules rather than spray drops.
Airborne spray flux distributions have been calculated from ensemble-averaged particle trajectories predicted by two random-walk models (i.e. with and without temporal correlation).
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