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The vehicle integrated thermal management containing the engine cooling circuit, the air conditioning circuit, the turbocharged inter-cooled circuit, the engine lubrication circuit etc. is the important means of enhancing power performance, promoting economy, saving energy and reducing emission.
Two different heat sink configurations are investigated: a higher-temperature (HT) engine cooling circuit or a lower-temperature ORC-only additional cooling circuit (LT).
In particular, for IC1 heat sink configuration (engine cooling circuit), the recovery of EGR heat is beneficial also for thermal management, since the heat, that otherwise has to be rejected to the engine cooling circuit and then to the ambient through the radiator, is used to produce additional net power in the ORC.
The reason is that an upgraded Ariane 5 rocket--the type of rocket slotted to boost Rosetta into space--exploded on 11 December, due to a fatal leak in the engine cooling circuit.
In this study, a 1D/3D collaborative simulation method is proposed with the engine cooling circuit and air conditioning circuit being the research object.
Indeed, EGR heat is recovered by the ORC system, thus producing net power from the heat that otherwise should be rejected in the engine cooling circuit, and then to the ambient through the radiator.
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The thermal matching that maximizes the net power output of the total system composed by engine cooling circuits and ORC cycle is then found by searching for the optimum heat transfer between thermal streams independently of the structure/number of the heat exchangers.
In a traditional automotive cooling system, energy optimization could be achieved by controlling the engine temperature by means of several sensors placed inside the cooling circuit.
Through analyzing the engine compartment integrated heat transfer process, the model of the integrated thermal management system is formed after coupling the cooling circuit and air conditioning circuit.
This contribution investigates in detail the differences between the bench test cooling circuit layout and the actual motorbike cooling circuit layout in order to find an explanation of the engine critical behaviour.
226 cooling circuits with 78 variants are necessary.
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Justyna Jupowicz-Kozak
CEO of Professional Science Editing for Scientists @ prosciediting.com