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Crushing methods have a significant effect on the cutting action and the strength of abrasive grains.
The results revealed that the feed rate was the most influential factor which affects the cutting and feed forces, while the cutting speed had most significant effect on the cutting tool temperature.
It is suggested that the cutting speed has the most important effect on the cutting force, cutting temperature and tool life, while the feed rate has great influence on surface roughness.
The results indicated that the ply orientation had no effect on the cutting forces, and surface roughness was found to be higher for grade 3 than for grade 2B for similar cutting parameters.
Statistical results also showed that reused drill bit had a significant effect on the cutting force, torque and temperature in CD. .
In addition, the previous study [11] showed no direct effect on the cutting force in the range of 50 200 m/s.
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During the tests, performed at low cutting speed, avoiding thermal effects, and high speed, to investigate about the effect of the cutting velocity on the cut quality, the fibre orientation respect to the cutting direction, the tool rake angle and the depth of cut were varied to investigate their influence on the phenomenon.
In contrast, due to the non-monotonic effect of the cutting speed on the surface roughness, only when the spindle speeds were relatively low, the higher ultrasonic amplitude apparently contributed to the hole surface quality further improvement.
At last, the effect of the cutting parameter on the depth of the SSD layers is studied by information statistics.
The Finite Elements Method (FEM) simulation of the contact between the tool and the workpiece highlights the effect of the cutting edge radius on the first coating fracture and the further wear development.
The cutting edge with large edge radius results in higher average surface roughness values than that with small edge radius [24], and the effect of the cutting edge radius on the surface roughness decreased with an increase in workpiece hardness.
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