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The proposed method helps to overcome the existing challenges in assessing impacts of deviations of process variables on safety and economy of a process operation.
Consequently, batch quality can be depicted graphically and deviations of process variables from their expected range can be visualized online in real time, allowing for immediate attention and adjustment.
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Simulated values of peak factors (and their standard deviations) of processes with different spectral shapes are replotted as functions of the largest extremum of the autocorrelogram.
This evaluation system based on PQIs and the standardized two-dimensional interface relative to the process mean and the standard deviation of process has relatively strong compatibility and adaptability with the process capability analysis and SPC that are widely applied in the modern manufacturing environment.
It is assumed that the standard deviation of process does not change [ 3].
Systematic plant-wide slow developing disturbances affect the power plant operation performance through deviations of each process variable between its current true process value and the expected good performance relative value.
Managers can compare the costs of competing factory processes by adding the manufacturing cost and the average quality loss (from expected deviations) of each process.
The special cause, which produces significant deviations of the process level from the target, can be detected by the monitoring scheme, which is done by the SPC procedure.
HAZOP method does not provide the completeness of risk analysis, especially indicating all causes of deviations of the process parameters which are the main risk.
Under the specified input patterns, the early stop criterion for the training-validation neural networks, and the stability constraints added in the tuning mechanism, the simulations show that the proposed control technique can effectively improve the means and standard deviations of the process outputs.
The goal of the FMECA technique is the estimation of component failure modes and their major effects, whereas HAZOP is a structured and systematic technique that provides an identification of the hazards and the operability problems using logical sequences of cause-deviation-consequence of process parameters.
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Justyna Jupowicz-Kozak
CEO of Professional Science Editing for Scientists @ prosciediting.com