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The process modeling provided greater insight into the potential causes of the variation in density of the roller compacted material and highlighted the significance of the design of the feed system, which may be used to evaluate potential design improvements.
In the case of roller compaction, in which mixtures of active and inert powders are fed via a screw to counter-rotating rolls, drawn into the nip region and compacted under hydrostatic and shear stresses, variation in density of the roller compacted material has been commonly observed.
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