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The methodology aims at minimising the deflection of the workpiece due to the dynamic machining forces.
Results show a reduction by 84.2% of the maximum deflection of the workpiece compared to a traditional fixturing approach.
It has been found that the chatter onset can be easily detected through the in-process measurement of the horizontal deflection of the workpiece and a comparison of this method with other available ones has proved its superiority.
From simulation results, it was found that the exit velocity of the workpiece varied depending on the cross-sectional thickness of the exit and the amount of deflection of the workpiece was not greatly affected by variations of either the workpiece temperature or punch velocity under the present simulation conditions.
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For thick, large and complex parts in highly alloyed aluminium, this redistribution of the residual stresses can leads to an unexpected behaviour of the workpiece and is the main reason for both workpiece deflections (during machining) and post-machining distortions (after unclamping).
The tool vibrates the abrasive grains against the surface of the workpiece, thus removing material.
In forward extrusion the ram and the die are on opposite sides of the workpiece.
As spark discharges melt or vaporize small particles of the workpiece, the particles are flushed away, and the electrode advances.
A hole is bored with a single-point cutting tool that feeds along the inside of the workpiece.
The fringes constitute a contour map of the surface of the workpiece, enabling an optical polisher to see and to remove defects and departures from flatness.
It is also influenced by the rigidity of the machine, the shape of the workpiece, and the depth of the cut.
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Justyna Jupowicz-Kozak
CEO of Professional Science Editing for Scientists @ prosciediting.com