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Orbital drilling is a highly complex machining operation.
Complex machining technologies such as simultaneous five-axis milling become increasingly significant for today's production industry.
The primary objective was to achieve high efficiency in the machining of free-form surface geometries, having complex machining areas.
The hybrid approach of Taguchi Methodology-Response Surface Methodology (TM-RSM) has been applied due to their potential for modeling and optimization of complex machining process.
This study deals with the thread milling process that is considered a complex machining technique due to its elaborated tool geometry and its tridimensional tool trajectory.
Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machining process and hydroxide and bubbles generated in the electrochemical machining process.
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