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Compaction load was varied from 105 kN to 125 kN using simultaneous compaction mechanism.
A function of cold compaction load between crushing tendency of cenosphere and relative density was investigated.
The study found that increase in compaction load as well as forming temperature give improved microstructure and mechanical properties.
The cold compaction load was varied in the range of 60 to 75 MPa to obtain the foams of different relative densities.
The ANOVA results shows that the most important process parameter is pulse on time followed by current, compaction load and tool composition which affects the optimization of the output parameters.
A set of best possible combination of process parameters like compaction load, tool composition, current and pulse on time on two output parameters such as micro hardness and surface roughness has been developed.
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Titanium cenosphere syntactic foam of varying relative densities with coarse cenospheres was developed through powder metallurgy route at lower compaction loads.
The laboratory investigation included particle size distribution, California Bearing Ratio, modified Proctor compaction, Repeated Load Triaxial (RLT) test and Unconfined Compressive Strength (UCS) tests.
The laboratory evaluation comprised pH, plasticity index, foreign materials content, particle size distribution, linear shrinkage, California Bearing Ratio, modified Proctor compaction, Repeated Load Triaxial test, Unconfined Compressive Strength Test and Flexural Beam Tests.
The laboratory evaluation was comprised of pH, plasticity index, foreign materials content, particle size distribution, linear shrinkage, California Bearing Ratio, modified Proctor compaction, Repeated Load Triaxial test, Unconfined Compressive Strength test and flexural beam tests.
Based on field surveying, low compaction and load bearing of subgrade materials and lack of high quality unbound pavement layers accompanied by some shortcomings in recycled layer resulted in undesirable results in these areas.
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