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On the basis of theoretical knowledge on process design, numerical simulation of the cold forging operation has been carried out using the commercial finite element software, DEFORM.
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Zinc phosphate coatings plus metal soap lubrication system is required in nearly all steel cold forging operations.
The 3D FE model of the cold semi-precision forging operation was constructed as shown in Fig. 5.
Precision forging is defined as a flashless near net-shape forging operation which generates high quality parts concerning surface quality and dimensional accuracy.
In the present work, residual stresses in axisymmetric cold forging process are analysed.
As an alternative, a cold forging procedure using a semi-closed die is presented.
Through the use of web and intelligent approach, the cold forging knowledge can be effectively incorporated into the process generation system and a web-based cold forging process generation system can be implemented.
Thus, computer-based expert system for cold forging process design targeted to beginners has been developed in this study.
The PC-based intelligent CAD system for cold forging process design has been developed in past research.
In this paper, a cold forging process sequence was proposed in order to produce the terminal pin as one piece.
The contact conditions at the interface between the components during the cold forging process play a crucial role.
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