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The need for resource efficient processes leads to new challenges in cold forging industry.
In cold forging industry, it is well known that deformation mechanism of the billet and forming tools should be known during forging to properly design the dies and estimate the tool life.
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Blacksmith, also called smith, craftsman who fabricates objects out of iron by hot and cold forging on an anvil.
Cold forging enables the manufacturing of high strength monolithic components.
Thus, the results lead to process design guidelines for cold welding by cold forging.
Cold welding, e.g. by cold forging, is a smart manufacturing technology, enabling novel multi material designs.
This would be beneficial for the forging industry.
Deformation localisation is the main reason for material failure in cold forging of titanium alloys and is thus closely related to the production yield of cold forging.
Three different materials were tested, aluminum alloy AA6082, technically pure copper (99.5%) and cold forging steel Ma8, at different temperatures found during cold forging.
Traditional warm and cold forging methods have their own limitations to produce such a complex shaped part; warm forging requires complex system with relatively higher manufacturing cost, while cold forging is not applicable to materials with limited formability.
In the present work, residual stresses in axisymmetric cold forging process are analysed.
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