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The process plan is one of the most important stages of cold forging design.
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Thus, computer-based expert system for cold forging process design targeted to beginners has been developed in this study.
The PC-based intelligent CAD system for cold forging process design has been developed in past research.
This research proposes a web-based intelligent cold forging process plan and conducts research on related key technologies which lead to develop a prototype system.
In the die design of cold forging, finite element analysis of forging is widely used for prediction of a material defect (underfill, crack, etc).. Various ductile fracture prediction equations have been proposed.
In this paper a comprehensive approach is presented for the consideration of the interactions between process, tool and machine during the design of cold forging tools and processes by simulation.
Once the geometry of the initial billet was determined, intermediate forging sequences were designed by applying the design guidelines of cold forging.
This work can be beneficial to process parameter optimisation and material designing for cold forging.
The simulation can be used to determine the initial tool dimensions for precision parts in the tool design process of cold forging.
The PIA is used in an optimization procedure for the preliminary preform tool design in multi-stage cold forging processes.
On the basis of theoretical knowledge on process design, numerical simulation of the cold forging operation has been carried out using the commercial finite element software, DEFORM.
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