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The superior durability of SPPS TBCs is associated with their novel microstructures, which include: (i) a ceramic matrix containing micrometer and nanometer porosity, (ii) the presence of very fine splats (0.5 to 5-μm diameters), (iii) through-thickness cracks, and (iv) improved ceramic to bond coat adhesion.
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The microstructure, phase structure, chemical composition and inter-coat adhesion of the as-coated and heat-treated aluminized layers were studied by means of scanning electron microscopy, X-ray diffraction (XRD), energy dispersive X-ray spectrum (EDX) and ultrasonic vibration tests.
This paper presents an investigation of coating adhesion loss in forming polymer-coated sheet metals.
In this study, micro-scratch tests were conducted on diamond-coated tungsten-carbide substrates to investigate coating adhesion.
First, we show that superelastic NiTi thin films as interlayers between hard coatings and aluminum substrates can improve coating adhesion and wear resistance.
The new shear test, developed in the frame of the EU-CRAFT-project "Shear Test for Thermally Sprayed Coatings", is also employed to assess the coating adhesion.
The study includes brief characterization of the deposited coatings, microscopic examination of the interface zones, and coating adhesion measurements by a pull-off test.
The coating adhesion is also dependent on the pair substrate-coating materials, substrate cleaning and blasting, coating application process, coating application parameters and environmental conditions.
One possible solution is the use of CVD TiN-TiB2 coatings which covers high hardness as well as good coating adhesion.
Further improvements in the coatings' performance could be attained by laser glazing to enhance coating adhesion and oxidation resistance.
The adhesion strengths of coatings were determined by pull-off method and showed that coating adhesion reached 65 MPa.
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