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This paper presents the application of 3D X-ray computed tomography (XCT) in deterministic fatigue strength analysis of relatively large cast components and also probabilistic fatigue design of heavy-section castings.
When compared to conventional castings, Thixocasting reduces porosity and amount of trapped gas, which allow cast components to be heat treated without blistering and the chemical reactivity of the surface also changes.
A method to minimize residual stresses in heat-treated Al Si Mg cast components is presented.
Traditionally, the fatigue design of cast components has been based on extensive material property databases.
Limiting geometries are determined for the cast components to control the buckling direction.
The microstructure evolution during the semi-solid preparation was presented along with actual die cast components.
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The present work is an attempt to produce squeeze cast component with excellent wear resistance property.
The cast component was analyzed regarding shape stability, core removability and surface as well as the structure quality.
Tension fatigue tests have been performed on bespoke prototype cast component samples with various SDAS and defect size.
Foundry process is a complex process with more than 100 parameters that influence the quality of final cast component.
Number of iterations using casting simulation software was performed for mould filling and solidification analysis to reduce the level and intensities of shrinkage porosities in cast component.
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