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The wear rate can generally be influenced by the tool geometry, coatings and substrates.
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Mechanical processing methods that transcribe a tool locus can produce three-dimensional nanoprofiles with high precision by exploiting the tribological properties of the tool geometry and workpiece[8, 9].
To represent the actual tool profile in the analysis, computer-aided design (CAD) model of the tool geometry is developed by scanning the die in coordinate measuring machine (CMM).
A detailed and extensive numerical determination of tool loads enables their reduction by a load-dependent shape optimization of the tool geometry.
First, the geometry of the chip is modelled taking into account the parameters defining the trajectory and the tool geometry.
A new tool path generation method is proposed, and the selection of the tool geometry parameters is discussed.
This can be made even more difficult by the cutting tool geometry, which can be also very complex.
(4) The side flow can be suppressed by optimizing the cutting tool geometry.
By the use of the designed tool geometry, a good experimental result is achieved.
Besides that, the side flow could be suppressed by reducing the feed and optimizing the cutting tool geometry.
These problems can be addressed by modifying the tool electrode geometry.
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