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In this paper, regular micro-scale dynamic cross between the work roll and the back-up roll is discussed.
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Accurate determination of the relative motion between the work rolls and the strip, known as forward slip, is required in the metal rolling process.
Damage to the work roll surface and work roll debris observed within the roll coating highlighted that the work roll surface was involved in the roll coating formation.
Analysis of the roll coating suggested that the initial roll coating composition and microstructure were influenced by the work roll and work piece material composition.
Minimizing the axial force on the work roll is considered as the criteria of design.
Furthermore, the coupling effect between the plate and the work rolls is investigated in more detail.
Backup rolls mounted above the work rolls of the finishing mills provide increased vertical pressure.
The work rolls are precision ground with a specific crown to compensate for roll bending.
Another system, which improves the wear pattern and service time of the work rolls, is roll shifting i.e., a sideward adjustment of the rolls along their axes.
The work rolls and backup rolls of large mills have diameters of 1.2 and 2.4 metres, respectively, and a roll face length up to 6 metres.
Typically, the work rolls have a diameter of a half-metre, and the backup rolls of 1.2 metres.
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